Manual Despiece Motor Honda Cg 125

Posted on 19.09.2019by admin

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Honda Cg 125 Motorcycle

3
Contents
5
Features of CB125 and 160
6
Specifications
10
Exterior Views - Front, Rear, Top and Side
11
Product View
12
Special Tools for CB125/160
13
Engine
14
Disassembling Engine
14
Footrest Arm Bolts/pinion
14
All Wiring
14
Air Cleaner Connecting Tube
15
Clutch Cable Core
15
Removing the Drive Chain Joint
15
Removing the Starting Motor Cable
15
Removing Carburetor
16
Assembling Engine
16
Cylinder Head and Cylinder Disassembly
16
Engine Mounting Bolt
16
Installation of Engine
17
Caution Required During Disassembly and Assembly
17
Cylinder Head Cover Nuts and Bolts
17
Removing Cam Chain/cylinder Head/carbon
18
Description of Cylinder Head Cover and Breather
18
Cylinder Head and Cylinder Assembly
18
Installing Cam Chain
18
Handling Cam Tightener
19
Breather and Breaker Disassembly/assembly
19
Principle of Breather
19
Removal of Breaker Point Base Plate
19
Disassembly of Spark Advance
20
Description of Camshaft
20
Camshaft Disassembly
20
Names of Cam Parts
20
Removing Rocker Arm/camshaft
21
Camshaft Assembly
21
Description of Rocker Arm
21
Rocker Arm Disassembly/Assembly
21
Valve Rocker Arm
22
Description of Valve
22
Valve Disassembly/installation/seating
22
Oiling the Valve Stem
22
Dressing Valve Seat
23
Description/Inspection of Cylinder
23
Cylinder Disassembly/assembly
23
Valve Timing Models CB 125/160
23
Coupling Piston to Cylinder
24
Construction of Left Crankcase Cover
24
Left Crankcase Cover Disassembly/installation
24
AC Generator
24
Starter and Cable Fitted in Case Cover
25
AC Generator Disassembly/installation
25
Operation of Starter Clutch
25
Removing AC Generator Rotor/generator Stator
25
Example of Rotor Locating Key Set Operation
26
Operation of Clutch Adjuster
26
Disassembly and Installation of Clutch/starter Sprocket
26
Setting Operation of Starter Clutch Roller Spring
26
Removing the Starting Sprocket Set Plate
27
Description of the Right Crankcase Cover
27
Disassembly and Assembly of Clutch Adjuster/neutral Switch Rotor
27
Right Crankcase Cover Disassembly/screws
28
Clutch
28
Right Crankcase Cover Installation
28
O Ring On Oil Filter Cover
29
Description and Operation of Clutch
29
Clutch Installed (Complete Vehicle)
29
Sectional View of Clutch/clutch Adjustment Thread
30
Clutch Disassembly/inspection
30
Removing Set Ring
30
Removing Outer Clutch and Pump Body
30
Inspection Distortion of Clutch Plate
31
Description of Oil Pump
31
Clutch Assembly
31
Fatigue of Clutch Spring
31
Measurement of Clearance of the Outer Clutch Notch and the Clutch Friction Disc
32
Lubrication Circuit
32
Oil Pump
33
Oil Pump Disassembly/assembly
33
Removing Pump Rod/plunger
33
Pump Parts
33
Confirming Oil Circulation
34
Operation of Oil Filter
34
Oil Filter Disassembly
34
Oil Filter Parts
34
Removing the Oil Filter Cap
35
Crankcase Description
35
Operation of Oil Separator
35
Oil Filter Assembly
35
Cleaning Oil Filter
36
Crankcase Disassembly/assembly
36
Disassembly and Installation of Starting Motor
36
Crankcase Bolts
36
Releasing Key From Shift Drum
37
Description of Crankshaft
37
Crankshaft Disassembly
37
Crankshaft Lubricating Passage
37
Crankcase Bolts and Nuts
38
Description of Connecting Rods
38
Crankshaft Inspection/installation
38
Measurement of Axial/radial Clearance
38
Matching Lower Crankcase
39
Description of Pistons
39
Connecting Rods Inspection
39
Measurement of Maximum Deflection at the Piston End of Connecting Rod
39
Measurement of Parallel Condition at the Piston End of the Connecting Rod
40
Pistons Disassembly/inspection
40
Measurement of Outside Diameter of the Piston
40
Measurement of the Ring Groove Clearance When a New Piston Ring Is Fitted
40
Removing Piston Pin Retainer
41
Description of Piston Rings
41
Pistons Assembly
41
Measurement of Piston Pin Hole
41
Measurement of the Piston Outside Diameter
42
Piston Rings Inspection/replacing
42
Measuring Piston Ring Gap/tension
42
Profile of Piston Ring Gap
43
Operation of Cam Chain Tightener
43
Cam Chain Tightener Disassembly
43
Inspection Piston Ring By Rotating Around the Ring Groove
43
Confirming Upper and Lower Surface of the Piston Ring
44
Cam Chain Tightener Installation/adjustment
44
Cam Chain Guide Roller
44
Tightener Push Bar Fully Inserted
44
Adjusting a Cam Chain
45
Transmission View
45
Description of Transmission
46
Transmission System
46
Gears of Neutral Position
46
Transmission of the First/second/third Speed
47
Transmission Disassembly/inspection
47
Transmission of the Fourth Speed
47
View of Transmission With Lower Crankcase Separated
47
Measuring Clearance of the Transmission Unit Bearing
48
Operation of Gear Shift
48
Transmission Assembly
48
Gear Shift Disassembly
48
After the Transmission and Crankshaft Are Coupled, the Lower Crankcase Should Be Matched
49
Gear Shift Assembly
49
Removing Shift Drum Limit
49
Removing Gear Shift Spindle
49
Division of Gear Shift Fork
50
Operation of Kick Starter
50
Kick Starter Disassembly and Assembly
50
Gear Shift Drum Fork Limit
50
Assembling Kick Starter Spring
51
Description of Carburetor
51
Main/Slow Speed System
51
Sectional View of Carburetor
52
Operation of Component Parts
52
Float Chamber
52
Choke
52
Main/air/needle Jet
53
Jet Needle
53
Throttle Valve
53
Slow Speed Jet
53
Air Screw
54
Adjustment at High Speed/MID-throttle
54
Replacing of Main Jet
54
Changing Step of Jet Needle
55
Adjutment at Low Speed
55
Adjustment of Standard Fuel Level
55
Adjusting Air Screw
55
Measuring Standard Fuel Level
56
Adjustment of the Throttle Opening of the Right and Left Carburetors
56
Adjusting Throttle Valve Opening
57
Construction of Handlebar
57
Handlebar Disassembly
57
Turning the Handlebar
57
Tools Required for Disassembly and Assembly
58
Handlebar Inspection/assembly
58
Removing Handlebar/clutch/brake Cable
58
Adjustment of Throttle/brake Cable Play
59
Description/Disassembly of Front Cushion
59
Adjustment of Clutch Wire Play
59
Lead Wire Clamp
59
Disassembling of Front Cushion
60
Removing Front Wheel/fender/speedometer
61
Front Cushion Inspection
61
Measurement of the Front Cushion Spring/fork Piston
61
Measurement of the Outside Diameter and Bend of the Front Fork Pipe
61
Sectional View of Steering
62
Front Cushion Assembly
62
Bend/Assembly of Front Fork Pipe
62
Assembling/Installing Front Cushion
63
Construction of the Steering Stem
63
Steering Stem Disassembly
63
Tools Required for Disassembly and Assembly of Steering Stem and Handlebar Lock
64
Steering Stem Inspection/assembly
64
Measurement of Steering Stem Bending
64
Fuel Tank
64
Tools Required for Disassembly and Assembly of Fuel Tank
65
Construction of Fuel Tank
65
Fuel Tank Disassembly
65
Remove the Tank By Using the Hose Clip
66
Fuel Tank Inspection/assembly
66
Removing of Fuel Cock/cock Body
66
Installing Side Cover
66
Sectional View of Side Cover Retaining Screw
67
Construction of Frame Body
67
Pushing Fuel Tank From the Rear Side
68
Frame Body Disassembly/inspection
68
Tools Required for Disassembly and Assembly of Frame Body
68
Removing/Driving in Ball Race
69
Construction of Air Cleaner Case and Seat
69
Frame Body Assembly
69
Air Cleaner Case and Seat Disassembly/inspection
69
Tools Required for Disassembly and Assembly of Air Cleaner Case Seat
70
Construction of Stand
70
Air Cleaner Case and Seat Assembly
70
Stand Disassembly/inspection
70
Inspecting of the Stand Spring
71
Stand Assembly
71
Construction of the Exhaust Pipe and Muffler
71
Exhaust Pipe and Muffler Disassembly
71
Even Tightening of Muffler Steps
72
Exhaust Pipe and Muffler Inspection/assembly
72
Muffler Mounting Bolt
72
Removing Diffuser Pipe
72
Removing Carbon With Wire Brush
73
Construction of the Air Cleaner
73
Air Cleaner Disassembly/inspection/assembly
73
Tools Required for Disassembly and Assembly of Air Cleaner Tool Case
73
Removing Tool Box From Frame
74
Construction of the Rear Fork
74
Rear Fork Disassembly/inspection
74
Measurement of the Rear Fork Center Collar
74
Measurement of Rear Pivot Bushing Bore
75
Rear Fork Assembly
75
Measurement of Rear Fork Pivot Bolt
75
Measurement of Twist of the Rear Fork
75
Disassembly of Rear Fender
76
Construction of the Rear Cushion
76
Rear Cushion Disassembly/inspection
76
Measurement of the Rear Cushion Spring
76
Tools Required for Disassembly and Assembly of Rear Cushion
77
Front Wheel
77
Rear Cushion Assembly
77
Coupling Rear Cushion
78
Description of the Front Wheel
78
Front Wheel Disassembly/inspection
78
Measurement of Defiction and Eccentricity of the Rim
78
Tools Required for Disassembly and Assembly of the Front Wheel
79
Front Wheel Assembly
79
Measurement of the Clearance in the Axial and Radial Directions of the 6302R Ball Bearings
79
Measurement of Brake Shoe Spring
79
Measurement of the Outside Diameter and Thickness of the Front Brake Shoe
80
Insertion of Bearing
80
Angle of Gear Box Installation
80
Front Brake Wire Adjuster
80
Play of Front Brake Lever
81
Description of Rear Wheel
81
Rear Wheel Disassembly
81
Tools Required for Disassembly and Asssembly of Rear Wheel
81
Removing Drive Chain
82
Rear Wheel Inspection
82
Measurement of Deflection and Eccentricity of the Rim
82
Measurement of the Outside Diameter Bend of the Rear Wheel Axle
82
Measurement of the Tooth Bottom Diameter of the Final Driven Sprocket
83
Rear Wheel Assembly
83
Measurement of Cam Unit Thickness of Rear Brake Cam
83
Outside Diameter and Thickness Measurement of the Rear Brake Shoe
83
Rear Brake Shoe Measurement
84
Rear Brake Coupling
84
Chain Tension
84
Rear Brake Pedal Play
85
General of Electrical Parts
85
Electrical/Ignition System
86
Construction/Performance of Ignition Coil
86
Dual Side View of Ignition Coil
86
Battery Operation Coil
87
Ignition Coil Handling
87
Spark Performance Graph
87
Ignition Coil Specification/measurement
87
Terminal Unit Covering
88
Capacitor Construction/testing
88
Breaker Points
89
Parts of Breaker Point
89
Breaker Arm and Spring
89
Value for Maintenance and Replacement of Breaker Point
90
Contact Point Cam
90
Using Sandpaper
90
Pointed File and Oilstone
90
Correction By Oilstone
91
Spark Advancer Maintenance and Replacement
91
Graph of Spark Advancer
91
Graph of Advanced Angle of Spark Advancer
92
Spark Plug Requirements
92
Construction of Spark Plug
92
Electrode Construction
93
Spark Plug/insulator Construction
93
Heat Characteristics of Spark Plugs
93
Favorable Status of Plug
93
Overheated/Smoke Plug
94
Necessity of Spark Plugs With Different Heat Values
94
Temperature Dissipation
94
Sectional View of Plug Characteristics
94
Plug Comparison
95
Power Source Circuit
95
AC Generator Construction
95
Specifications of AC Generator

Honda Cg 125 Motorcycle

Manual despiece motor honda cgl 125 pdf gratis, tutorial despiece motor honda cgl 125 pdf gratis. Official Owners Manual for Honda from the Honda Owners Site. Vehicle Info. These manuals require a valid VIN and mailing address. To purchase printed manuals, you can order online or contact. ©2019 American Honda Motor Co., Inc.